Automatic High Speed Rotary Dry Syrup Powder Filling and ROPP Capping Machine

This is a Monoblock machine and is composed of the following module together :

  • 16 nos of funnel and 8 port dry syrup powder filling machine.
  • 8 Nos of ROPP capping head module

 

Salient Features:

  • Total CGMP model.
  • Comes in Stainless Steel Finish with heavy duty frame structure with S.S Cladding.
  • All parts and assemblies coming in contact with powder are made of S.S.316
  • "NO BOTTLE, NO FILL" System eliminates wastage of costly powder.
  •  Rotary Bottle Movement System with Rotary Funnel System
  • Spring loaded Teflon top seal for powder hopper reduces the friction between and top seal and avoid chance of white particle shading during production.
  • Doctor blade and wiper blade can be adjusted from outside also without disturbing any production, which saves lot of time, powder wastage and chances of area condition disturbance.
  • All assemblies under top plate are positioned as for easy cleaning or maintenance.
  • All contact parts with easy removal system for Cleaning / AutoClaving / Sterilization.
  • Gear box and motor are MGM Varvel, Italy.
  • Machine speed can be adjusted through A.C. Frequency drive, which is time saving.
  • Special clutch devices are provided on Star wheels for safety purpose.
  • Air filter will be of S.S.316 housing with Nylon cartridge for proper removal of particle of 0.22 micron having 10" length.
  • Vacuum filter will be of PVC transparent material with nylon cartridge having length of 10" of 5 micron.

 

Machine working:

  • The incoming dry container (sterilized and silicones) are fed through the in feed Turn Table with suitably guided on the moving Delrina flat conveyor belt at the required speed for feeding to the feed worm for correct spacing between two bottles and get enter into the in feed star wheel, which will be transferred below funnel, 16 nos. of funnel is mounted on round plate and powder filling head is mounted from centre pipe, which gives the flexibility to adjust position of wheel as per requirements and consumes less space on machine.
  • Machine will be having a lifter assembly on base of bottom plate, when bottle come below funnel, bottom platform will lift the bottle and insert the bottle tight fit inside funnel. The sterilized powder is stored in to powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density, powder wheel rotates at the pre-determined speed below the powder hopper with practically no clearance.
  • Powder wheel consist of Piston in each port and behind the powder wheel and vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved.
  • The excess powder is doctored off by a doctor blade, now doctor blades can be adjusted from outside also without removing powder hopper, When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertical position.
  • The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the funnel. Funnel will be equipped with square rod to break the solid slug of powder and powder will start to fill inside bottle, which is moving along with funnel. In this model Bottle is getting around 5 to 6 second filling time. Bottles further move with funnel and reaches to exit star wheel, which is in feed star wheel for eight head ROPP cap sealing machine, while rotating with start wheel bottle picks up the cap from exit end of chute, ROPP caps kept in orientation unit, automatically orient caps in right direction before entering into delivery chute.
  • And Bottle is entering below the sealing head, consisting of total four rollers, Two rollers properly Skirts, Spins and Seals the cap and simultaneously another two roller performs perfect threading according to bottle neck diameter.
  • After sealing operation, sealing head moves upward with help of cam and bottle enters into exit star wheel. Move further on conveyor belt for next operation.

 

Technical Specification:

 

MODEL NO. NKPF-MR150

Direction

Left To Right.

Production Rate

Up to 100 to 120 Bottles / Min depend upon the powder density and fill volume

Fill Capacity

10 grms to 50 grms in Single Dose (with change parts) Fill range depending upon Bottle opening And bulk density of powder.

Accuracy

± 2% depending upon consistency and the Uniformity of bulk density of powder Under controlled level of Humidity (i.e.35%)

Electrical Supply

2.00 HP For Main Drive.

Power Requirement

440 Volts, 3 Phase (4 wire System) 50 Hz.

Height of Conveyor

Adjustable from 900 To 950 MM.

Dimensions

2400 MM (L) X 1506 MM (W) X 2163 MM (H)

Net Weight

1700 KGS. (Approx.)

Gross Weight

2200 KGS. (Approx.)

Bottle Diameter

25 MM To 60 MM MAX.

Height

55 MM To 110 MM.

Pneumatic Air

Filtered, oil free, sterile low pressure AIR at 4 kg/cm2 (4/6 bar)

Vacuum line

20 HG. ( Pump will be supplied by N.K.)

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N.K Industries has been at vanguard since 3 decade in manufacturing the state of art range of powder filling machine like Auger powder Filling machine , Injectable dry powder filling machine , Vacuum Pressure dosing machine , Weigh by Fill Auger powder filling machine.

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  • Address: Plot No 1521, Phase-3, GIDC Industrial Estate, Vatva
    Ahmedabad, India 382445
  • Phone: +91-79-25834979 / +91-79-40083141
  • Fax: +91-79-25895909
  • Email: contact@powderfillingmachine.biz

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